Aluminum alloys can be used to build amateur antennas, as well as for towers and supports. Light weight and high conductivity make aluminum ideal for these applications. Alloying lowers the conductivity ratings, but the tensile strength can be increased by alloying aluminum with one or more metals such as manganese, silicon, copper, magnesium or zinc. Cold rolling can be employed to further increase the strength.
In the 6000 series, the 6061 alloy is commonly used for antenna applications. Type 6061 has good resistance to corrosion and has medium strength.Aluminum alloy 6061 and 6063 are most commonly used for seamless structural tube and pipe, which have high strength. It is popular in structural use for high strength, long lasting appearance. Alloy 6063 provides great resistance to general corrosion, including resistance to stress-corrosion cracking.
With excellent surface appearance, 6061 and 6063 are the best alloys for high strength, long lasting antenna application.
Aluminum Numbers for Antenna Use | |
Common type | Characteristic |
2024 | Good formability, high strength |
5052 | Excellent surface finish, excellent corrosion resistance, normally not heat treatable for high strength |
6061 | Good machinability, good weldability, can be brittle at high tempers |
7075 | Good formability, high strength |
Common Tempers | Characteristics |
T0 | Special soft condition |
T3 | Hard |
T6 | Very hard, possibly brittle |
General use | |
Type | Uses |
2024 T3 | Chassis boxed, antennas, any that will be bend or flexed repeatedly. |
7075 T3 | |
6061 T6 | Mounting plates, welded assemblies or machined parts |
In the 6000 series, the 6061 alloy is commonly used for antenna applications. Type 6061 has good resistance to corrosion and has medium strength.Aluminum alloy 6061 and 6063 are most commonly used for seamless structural tube and pipe, which have high strength. It is popular in structural use for high strength, long lasting appearance. Alloy 6063 provides great resistance to general corrosion, including resistance to stress-corrosion cracking.
With excellent surface appearance, 6061 and 6063 are the best alloys for high strength, long lasting antenna application.
Alloy | Out diameter (mm) | Wall thickness (mm) |
6061 / 6063 T6 | 9.5 | 1.5 |
6061 / 6063 T6 | 12.7 | 1.5 |
6061 / 6063 T6 | 15.9 | 1.5 |
6061 / 6063 T6 | 19 | 1.5 |
6061 / 6063 T6 | 22 | 1.5 |
6061 / 6063 T6 | 25.4 | 1.5 |
6061 / 6063 T6 | 28.6 | 1.5 |
6061 / 6063 T6 | 31.75 | 1.5 |
6061 / 6063 T6 | 34.9 | 1.5 |
6061 / 6063 T6 | 38.1 | 1.5 |
6061 / 6063 T6 | 44.45 | 1.5 |
6061 / 6063 T6 | 47.63 | 1.5 |
6061 / 6063 T6 | 50.8 | 1.5 |
Special outside diameter and wall thickness can be customized |